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Machine à laminer à 4 rouleaux
[Rolling Machine]

Machine à laminer à 4 plaques

Our 4-roll plate rolling machine is available in linear or arc type, providing flexibility to meet different production needs. It is customizable and widely used in industries such as shipbuilding, pressure vessels, tanks, and other heavy plate applications, offering reliable performance for both straight and curved plate forming.

  • Haute précision CNC-controlled rolls ensure accurate, consistent forming.

  • Strong & Durable FEA-designed frame and hardened rolls ensure long life.

  • Fonctionnement efficace Planetary drive and hydraulic systems boost productivity.

Structure fiable

Nos machines sont construites avec un châssis haute résistance conçu par Finite Element Analysis (FEA) to ensure maximum rigidity and precision. All main components undergo traitement thermique to enhance durability and long-term stability.

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Dispositif de roulement cône

Équipé d’un système dédié Système de roulement en cône, allowing the machine to easily form conical shapes with high accuracy and efficiency.

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Système d’entraînement par engrenages planétaires

By distributing the load uniformly across several gears, the planetary arrangement provides strong and steady torque to the rollers with little energy loss, in contrast to traditional heavy transmission systems that waste energy through multi-stage mechanical losses.

A separate hydraulic motor and planetary gearbox that are directly connected on the same axis power each roll. Longer mechanical life, improved bending precision, and smoother operation are made possible by this design, which removes torque loss during transmission.

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Top & Side Support

For large-diameter cylinders, an Dispositif de soutien supérieur et inférieur is provided to prevent material collapse and ensure roundness during the rolling process.

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Système de bombage

During the bending process, the pressure applied to the rolls can cause slight deflection in the center, leading to uneven curvature or flat zones along the plate. To eliminate this, our machines are equipped with a Système de compensation de couronnement conçu de précision.

Chaque jet est Usiné CNC avec un profil de couronne calculé that offsets deflection under load. When bending thick or wide plates, the crown ensures that pressure is evenly distributed across the entire plate width, maintaining a perfect cylindrical shape.

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Rouleau

Tous les jets sont forgé solide et subir Durcissement par induction pour obtenir une dureté de surface de 42–55 HRC, significantly improving wear resistance and extending service life. In addition, rolls receive a Traitement spécial de surface for superior hardness and smooth rolling performance, CNC machined with an Une couronne optimisée, and induction hardened up to 54 HRC for superior strength and surface durability. Optional Rouleaux polis are available for high-finish requirements.

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Caractéristiques principales

 

 

  1. Mouvement de roulade latéral planétaire
    Les jets latéraux adoptent un Structure du mouvement planétaire, ensuring smooth and precise positioning with enhanced forming accuracy.
  2. Positionnement numérique des rouleaux
    La machine est équipée de trois lectures numériques indépendantes, allowing operators to easily monitor and control roll positions during operation.
  3. Double vitesse de fonctionnement
    Two selectable speed modes support both precision forming and high-speed rolling for improved production flexibility.
  4. Capacité de roulement par cône
    Conçu avec un Système dédié de courbure par cône, ideal for producing conical shapes with consistent geometry.
  5. Rouleaux trempés et usinés
    Tous les rouleaux sont faits de 1050 carbon steel, CNC machined with an Une couronne optimisée, and induction hardened up to 54 HRC for superior strength and surface durability. Optional Rouleaux polis are available for high-finish requirements.
  6. Systèmes hydrauliques et support
    Inclut un Système d’équilibrage hydraulique pour les rouleaux latéraux et un Système de serrage à barre en coin on the bottom roll, ensuring stable operation under load.

Solutions de mise à niveau

If you need to purchase separate accessories or services to renovate the machine, you can learn more through the link below.

Système de contrôle CNC

Modification de la butée arrière

Dispositions de sécurité

Système de bombage

Système de serrage de l’outillage

Fonction ECO du servo hybride

Système DSVP hybride

Logiciel de pliage hors ligne

Appareil de mesure d’angle

Questions fréquemment posées

  • What is a plate rolling machine and how does it work?

  • What are the main types of plate rolling machines?

  • What is the difference between a 3-roll and 4-roll machine?

  • What is a straight edge (flat-end) in plate rolling?

  • How is roll deflection compensated during pre-bending and rolling?

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